Galvanizing Steel Kettle
n Galvanizing kettles are fabricated from special steel material having low carbon, low silicon contents and are Ultrasonically tested and X rayed for trouble free performances
n Kettles sizes range from 2 m long to 15 m long in plate thickness
of 40 mm and 50 mm thick.
We design pickling Tanks that are used by galvanizing plants manufacturers for usage in high tension transmission Tower, Poles, Pipe Cable Trays, Grating, Guard Rails, Railing and other Fabricated items.
We manufacture using the best processes and technology, our pickling tanks are thoroughly tested for their usage in rough conditions as well and has almost 8 years of service life.
|Zinc Galvanizing Kettle|
|Hot Dip Galvanizing Plant|
Our wide range of hot dip galvanizing plant are combination of zinc and steel that provides corrosion resistance in a wide variety of environments. These galvanizing plant provides cathodic protection and barrier protection. Our range of galvanizing plant includes hot dip galvanizing plant, refractory lining, pickling tank, pretreatment tanks and galvanizing kettle.
The hot dip galvanizing plant is by par one of the most efficient and ecological methods of protecting steel, particularly from corrosion damage. The products are widely used in all those applications where steel or steel products are exposed to severe atmospheric conditions. Application areas of the hot dip galvanizing plant includes following:
Salient features of Hot Dip Galvanized Plant are mentioned below:
Construction and Specification for Galvanizing Bath Furnace
APPLICATION : This is designed for galvanizing of Cable trays, MS structural, Poles and
other miscellaneous items by Hot dipping in the zinc molten bath at 450 to 455 deg C.
The general arrangement of galvanizing bath furnace shall be as illustrated in our enclosed drawing.
The galvanized bath furnace offered is a Diesel / Gas fired with Steel kettle of special
material used for melting of zinc and designed for continuous operation.
The galvanizing bath furnace shall have a Kettle of size of 12,000 mm long x 1,500 mm
width x 2,000 mm Deep.The Kettle is installed inside the pit suitably thereby
bringing the operating level at about 750 mm from floor level.
The furnace will be of indirect heating type with suitable chamber, burners and Blowers. Inspection pockets provided for inspecting the furnace chamber and kettle wall. Zinc drain pocket for drainage of molten zinc in event of kettle puncture. Burners will be suitable for Diesel or Gas.
For controlling the temperature of molten bath we include an automatic temperature control system comprising of a digital temperature controller, thermocouple sensor and solenoid oil valves.
The burners will automatically go fast and slow during the process whenever temp goes down, it will go fast and when temp goes high, it will slow as per the set off temperature. Due to this the consumption of fuel will be minimized.
The Furnace consist of a refractory brick lined work using high quality alumina bricks.
The galvanizing bath furnace is arranged for firing with 4 Nos. reputed make oil/gas fired burners with supporting Blowers, Control Valves etc.
Electrical Control panel is supplied incorporating digital temperature controller and various electrical switchgear and is completely wired from inside and ready for connection to the mains.
The galvanizing bath is capable of giving an out put of 50 – 60 tons/day. However the
actual out put would vary considerably with the size, shape and weight of the steel
structure and parts to be galvanized.